Hiring: Staff Electrical Failure Analysis Engineer (GTX) Company: ZT Systems Location: Georgetown, TX Job Posted Time: 2026-09-12 12:22:30 Target Skills & Keywords : Assembly, Root Cause Analysis, Six Sigma, Systems Integration About the job Experience: •6+ years of experience in Electrical Failure Analysis, Hardware Quality Engineering, Reliability Engineering, Manufacturing Quality, or related disciplines. Required Skills: •Lead electrical failure investigations involving connectors, cable assemblies, wire harnesses, power distribution systems, CB assemblies, and electromechanical components. •Perform root cause analysis of electrical defects including opens, shorts, intermittent connections, excessive resistance, insulation breakdown, and ESD-related failures. •Develop and execute fault isolation plans using electrical test equipment and laboratory analysis techniques. •Correlate electrical failure signatures with dimensional, mechanical, and metrology data to identify failure mechanisms and process drivers. •Drive containment, corrective actions, and preventive actions through structured methodologies including &D, DMAIC, and CAPA processes. •Partner with Manufacturing, Supplier Quality, and Engineering teams to resolve electrical nonconformances and improve product reliability. •Develop electrical test methods, inspection procedures, and validation protocols to support manufacturing and quality operations. •Support qualification, reliability, and environmental testing activities including thermal cycling. vibration, HALT, and HASS investigations. Qualifications: •Working knowledge of TDR (Time Domain Reflectometry) for cable and fault localization analysis. •IPC/WHMA-A-620 certification or familiarity with wire harness and cable assembly standards. •Six Sigma Green Belt or Black Belt certification. •Familiarity with reliability testing methodologies and environmental stress testing. •Join ZT Systems and help us build technology infrastructure that connects the world. Interested candidates, please apply directly through the job posting on company's career page or try via AI auto apply on this platform. Don't miss this opportunity to join a forward-thinking team!